/ Single row cylindrical roller bearings

Full Complement Cylindrical Roller Bearing

1.Product Introduction: Similar to the full complement roller bearings, without cage, having strong radial load-bearing capacity, and suitable for low-speed and heavy-load applications.
2.Structure Type: The inner ring / outer ring have double ribs, full complement of rollers, some with spacer blocks, and it is open - type.
3.Size Range: Inner diameter 20 - 500mm, outer diameter 47 - 1000mm, width 14 - 200mm.
4.Material: Inner ring / outer ring / rollers: GCr15/GCR15SIMN/20Cr2Ni4A, cage: stamped steel / brass, spacer blocks: engineering plastics.
5.Precision: P0/P6 level, P5 level for special requirements.
6.Application Fields: Crane wheels, mining machinery, heavy-duty reducers, port equipment.
7.Key Inspection Items: Radial load-bearing capacity, roller assembly density, spacer block wear resistance.
Product Description
Data Sheet

Full Complement Cylindrical Roller Bearings: Engineered for Extreme Loads & Durability

Full Complement Cylindrical Roller Bearings are the backbone of heavy machinery where maximum radial load capacity and compact design are non-negotiable. Unlike traditional caged bearings, these cageless variants pack 15–20% more rollers to handle extreme forces in mining, metallurgy, and port equipment. At LUOYANG INNO, we’ve refined these bearings over 30 years to withstand temperatures up to 150°C, heavy shock loads, and relentless operational cycles—ensuring your machinery runs longer with fewer replacements.

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Technical Specifications

  • Dimensions: ID 20–500mm | OD up to 5000mm | Width 14–200mm
  • Load Capacity: Static 1,500kN+ | Dynamic 800kN+ (Customizable)
  • Materials: GCr15/20Cr2Ni4A steel rings & rollers | Optional corrosion-resistant coatings
  • Precision: P0/P6 standard | P4-grade for medical/energy sectors
  • Temperature Range: -50°C to +150°C (Expandable with special heat treatment)
  • Noise Levels: <35dB for medical imaging equipment

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Where Full Complement Cylindrical Roller Bearings Excel?

1. Metallurgy & Mining

From blast furnace conveyors to rolling mills, our bearings endure 300kN+ radial loads and 500°C heat without lubrication failure. A steel plant in Germany reported a 40% reduction in downtime after switching to our high-temperature series.

2. Port & Crane Systems

Port crane sheaves using our full-complement bearings handle 2x more shock loads than standard designs. The open structure allows quick debris clearance, ideal for gritty environments.

3. Medical Machinery

P4-grade precision and sub-35dB operation make these bearings fit for MRI scanners and robotic surgery arms where silence is critical.

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Why Choose LUOYANG INNO's Full Complement Bearings?

1. No Compromise on Load Capacity

By eliminating the cage, we maximize roller count—delivering 30% higher radial load ratings than conventional designs.

2. Rapid Customization Without Delays

Need a φ3000mm bearing with tapered bore? Our modular production system delivers non-standard designs in 25-30 days—70% faster than industry averages.

3. Proven in the Toughest Conditions

Every bearing undergoes 3-stage quality checks:

  • Material purity tests (spectrometer analysis)
  • Hardness mapping post heat treatment
  • 100% noise/vibration screening

4. Global Compliance, Local Speed

Pre-stocked Full Complement Cylindrical Roller Bearing in Rotterdam, Houston, and Singapore ship within 48 hours. All units meet CE, UL, GOST-R, and ISO 9001 standards.

Tailor Your Bearings to Exact Needs

  • Size Adjustments: ±5% OD/ID modifications
  • Surface Treatments: Black oxide, zinc-nickel, or ceramic coatings
  • Smart Integration: IoT sensors for real-time load/temperature monitoring
  • Lubrication Options: Pre-greased, oil-jet ready, or maintenance-free designs

Quality Assurance: Built to Outlast

  • Material Traceability: Mill certificates for every steel batch
  • Process Control: CNC grinding with ±2μm accuracy
  • Lifecycle Validation: 50,000+ hours MTBF in cement kiln trials

Fast Global Delivery & Lifetime Support

  • Standard Orders: 48-hour dispatch from regional hubs
  • Custom Projects: 25-30 days production with live IoT tracking
  • Post-Purchase: Free installation guides + 18-month warranty

FAQs

Q1: How do your bearings handle 500°C environments?

Our carburized steel cores and graphite-rich lubricants prevent thermal expansion failures.

Q2: Can you make bearings beyond φ5000mm OD?

Yes—we've delivered φ5500mm units for tunnel boring machines. Share your specs for a feasibility check.

Q3: What's the MOQ for custom designs?

Prototypes start at 1 unit. Bulk orders (50+ units) get volume discounts.

Q4: How do you achieve P4 precision?

Precision grinding (Ra 0.1μm) and 100% laser profilometry ensure micron-level accuracy.

Q5: Do you offer IoT-enabled bearings?

Yes—embedded sensors monitor load, temperature, and vibration for predictive maintenance.

Contact Us

Need a Bearing That Won't Quit Under Pressure—Full Complement Cylindrical Roller Bearing?

Email engineers directly at sales@inno-bearing.com for quotes, technical drawings, or emergency orders.

LUOYANG INNO BEARING CO., LTD—Powering Heavy Industries Since 1993

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